Southbend 6" x 18" SURFACE GRINDER SB1029 Bedienungsanleitung

Stöbern Sie online oder laden Sie Bedienungsanleitung nach Werkzeug Southbend 6" x 18" SURFACE GRINDER SB1029 herunter. Southbend 6" x 18" SURFACE GRINDER SB1029 User Manual Benutzerhandbuch

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Hundreds of Thousands of Lathes Sold With a Tradition of
Q
uality Since 1906!
Copyright © May, 2010 For Machines Mfg. Since 4/10
MODEL SB1029
6" x 18" SURFACE GRINDER
OWNER'S MANUAL
Seitenansicht 0
1 2 3 4 5 6 ... 59 60

Inhaltsverzeichnis

Seite 1 - OWNER'S MANUAL

Hundreds of Thousands of Lathes Sold With a Tradition of Quality Since 1906!Copyright © May, 2010 For Machines Mfg. Since 4/10MODEL SB10296" x 18

Seite 2 - Manual Feedback

-8-For Machines Mfg. Since 8/09Model SB1029SAFETYAdditional Surface Grinder Safety6. Cracked Wheel: Cracked wheels may break and fly apart during opera

Seite 3 - Table of Contents

PREPARATIONFor Machines Mfg. Since 8/09 Model SB1029-9-PREPARATIONPreparation Overview Things You'll NeedDuring the setup process, operation, and

Seite 4 - About This Machine

-10-For Machines Mfg. Since 8/09Model SB1029PREPARATIONPower Supply RequirementsElectrocution or fire may occur if machine is not correctly grounded a

Seite 5 - Identification

For Machines Mfg. Since 8/09 Model SB1029-11-PREPARATIONGrounding RequirementsIn the event of certain types of malfunctions or breakdowns, grounding p

Seite 6 - Machine Specifications

-12-For Machines Mfg. Since 8/09Model SB1029PREPARATIONUnpackingThis item was carefully packaged to prevent damage during transport. If you discover a

Seite 7 - INTRODUCTION

For Machines Mfg. Since 8/09 Model SB1029-13-PREPARATIONThe unpainted surfaces are coated at the factory with a heavy-duty rust preventative that prev

Seite 8 - Basic Machine Safety

-14-For Machines Mfg. Since 8/09Model SB1029PREPARATIONWall47"Power ConnectionDrawing Not to Scale30"Wall21"21"11"68"Min

Seite 9

For Machines Mfg. Since 8/09 Model SB1029-15-PREPARATIONLifting & MovingUnbolt the machine from the pallet and make sure that the table is locked

Seite 10

-16 -For Machines Mfg. Since 8/09Model SB1029PREPARATIONBolting to Concrete FloorsFigure 9. Common types of fasteners for bolting machinery to concret

Seite 11 - For Assembly

For Machines Mfg. Since 8/09 Model SB1029-17-PREPARATION6. Locate the flat shown in Figure 11 on the headstock elevation handwheel shaft Next align th

Seite 12 - Requirements

Customer ServiceWe stand behind our machines. If you have any service questions, parts requests or general questions about the machine, feel free to c

Seite 13 - Extension Cords

-18-For Machines Mfg. Since 8/09Model SB1029PREPARATIONPower ConnectionElectrocution or fire may occur if machine is ungrounded, incorrectly connected

Seite 14 - Unpacking

For Machines Mfg. Since 8/09 Model SB1029-19-PREPARATIONTest RunIf this machine is new and being put into service, or if it has been in storage for a

Seite 15 - Cleaning & Protecting

-20-For Machines Mfg. Since 8/09Model SB1029OPERATIONTo complete a typical operation, the operator does the following:1. Examines the grinding wheel

Seite 16 - Location

For Machines Mfg. Since 8/09 Model SB1029-21-OPERATIONControlsRefer to Figures 16–18 and the following descriptions to become familiar with the basic

Seite 17 - Leveling & Mounting

-22-For Machines Mfg. Since 8/09Model SB1029OPERATIONWheel SelectionMost grinding wheels from major manufacturers are marked in a somewhat uniform man

Seite 18 - Assembly

For Machines Mfg. Since 8/09 Model SB1029-23-OPERATIONWheel InspectionDo not assume that a wheel is in sound condition just because it is new—damage c

Seite 19 - PREPARATION

-24-For Machines Mfg. Since 8/09Model SB1029OPERATIONRemoving & Installing Grinding WheelsIf installing a grinding wheel for the first time, or wh

Seite 20 - Initial Lubrication

For Machines Mfg. Since 8/09 Model SB1029-25-OPERATIONFigure 26. Wheel mounting hub.7. Wipe the grinding wheel seat shown in Figure 26, so it is per

Seite 21 - Test Run

-26-For Machines Mfg. Since 8/09Model SB1029OPERATIONRemoving & Installing Wheel & HubTo remove and reinstall the wheel and hub:1. DISCONNECT

Seite 22 - Operation Overview

For Machines Mfg. Since 8/09 Model SB1029-27-OPERATION7. While holding the wheel and hub from sliding off of the spindle, use the wrenches shown in

Seite 23 - Controls

Table of ContentsINTRODUCTION ...2About This Machine ...

Seite 24 - Wheel Selection

-28-For Machines Mfg. Since 8/09Model SB1029OPERATIONWheel DressingFigure 37. Safe tool positioning for wheel dressing.YESNORotationGrinding WheelDres

Seite 25 - Ring Test

For Machines Mfg. Since 8/09 Model SB1029-29-OPERATIONWheel BalancingStatic wheel balancing can be difficult and very time consuming without practice.

Seite 26 - Grinding Wheels

-30-For Machines Mfg. Since 8/09Model SB1029OPERATION7. Spin the wheel so it rotates one full turn and comes to rest with the heaviest side hanging

Seite 27 - OPERATION

For Machines Mfg. Since 8/09 Model SB1029-31-OPERATIONGrinder OperationGrinding with a surface grinder is a delicate process that takes practice, skil

Seite 28 - Wheel & Hub

-32-For Machines Mfg. Since 8/09Model SB1029OPERATIONFigure 43. Grinding process illustrated.WorkpieceSurfaced PortionGrinding WheelSurfaced PortionSu

Seite 29

For Machines Mfg. Since 8/09 Model SB1029-33-MAINTENANCEMAINTENANCEMaintenance ScheduleRecommended Lubricating Oil Types:To avoid oil breakdown, DO NO

Seite 30 - Wheel Dressing

-34-For Machines Mfg. Since 8/09Model SB1029MAINTENANCE — If the pinions or leadscrew show a buildup of contaminants, clean them with mineral spirits

Seite 31 - Wheel Balancing

For Machines Mfg. Since 8/09 Model SB1029-35-MAINTENANCE4. Close needle valve #4 (see Figure 47), and then open it three full turns.5. Place a waste

Seite 32

TROUBLESHOOTING-36-For Machines Mfg. Since 8/09Model SB1029TROUBLESHOOTINGIf you need replacement parts, or if you are unsure how to do any of the sol

Seite 33 - Dust Port Positioning

For Machines Mfg. Since 8/09 Model SB1029-37-TROUBLESHOOTINGSymptom Possible Cause Possible SolutionVibration when grinding, poor surface finish, or i

Seite 34 - Grinding Tips

INTRODUCTION-2-For Machines Mfg. Since 8/09Model SB1029INTRODUCTIONAbout This MachineCapabilitiesThis 6 x 18" Surface Grinder allows you to smoot

Seite 35 - Basic Lubrication

service-38-For Machines Mfg. Since 8/09Model SB1029SERVICEMachine StorageIf the machine is not properly prepared for storage, it may develop rust or c

Seite 36 - Adjusting Oil Flow

ELECTRICALFor Machines Mfg. Since 8/09 Model SB1029-39-ELECTRICALElectrical Safety InstructionsThese pages are accurate at the time of printing. In th

Seite 37 - Backlash

-40-For Machines Mfg. Since 8/09Model SB1029ELECTRICALRewiring for 440VItems Needed Qty.440V Conversion Kit (Part No. PSB1029510) ...1Phillips Scre

Seite 38 - TROUBLESHOOTING

For Machines Mfg. Since 8/09 Model SB1029-41-ELECTRICAL3. Without changing the location of any of the wires, reposition the jumpers as shown in Figur

Seite 39

-42-For Machines Mfg. Since 8/09Model SB1029ELECTRICAL220V Electrical ComponentsTo ElectricalBoxPOWEROIL PUMPONONOFFOFF00333302222442111120GNDU1234 67

Seite 40 - Machine Storage

For Machines Mfg. Since 8/09 Model SB1029-43-ELECTRICAL220V Electrical BoxAMPTHERMALRELAYCONTACTORAllen BradleyC09400 1357L1 L2 L3 L42468T1 T2 T3 T495

Seite 41 - WIRING DIAGRAM COLOR KEY

-44-For Machines Mfg. Since 8/09Model SB1029ELECTRICAL440V Electrical ComponentsTo ElectricalBoxFor 440V:Motor RewiredFor 440V:Disconnect SwitchPOWERO

Seite 42 - Rewiring for 440V

For Machines Mfg. Since 8/09 Model SB1029-45-ELECTRICALElectrical BoxAMPTHERMALRELAYCONTACTORAllen BradleyC09400 1357L1 L2 L3 L42468T1 T2 T3 T495 96 N

Seite 43 - ELECTRICAL

PARTS-46-For Machines Mfg. Since 8/09Model SB1029PARTSColumn3057313234596034-125-125245655292857272626505042425833123457A13A20212223414242424344454849

Seite 44 - 220V Electrical Components

For Machines Mfg. Since 8/09 Model SB1029-47-PARTSElevation Control61*6263*6465666768697070717273** Parts only available as an assembly (63A)838181828

Seite 45 - Box Contents

For Machines Mfg. Since 8/09 Model SB1029-3-INTRODUCTIONIdentificationElevation HandwheelCross Travel Lock KnobRemovable Lifting Hooks(x4)Travel StopsG

Seite 46 - 440V Electrical Components

-48-For Machines Mfg. Since 8/09Model SB1029PARTSTable101102103104105105106107108108109109110110111111112113121122123123124125125126127REF PART # DESC

Seite 47

For Machines Mfg. Since 8/09 Model SB1029-49-PARTSBase131132133134135136137138139141142143143144144145146147148149140140-1140-2140-3140-4140-5131-1REF

Seite 48 - Model SB1029

-50-For Machines Mfg. Since 8/09Model SB1029PARTSSaddle151152153154155156156157200217205158159160209209196161162163164165166*167168*169170171172173174

Seite 49

For Machines Mfg. Since 8/09 Model SB1029-51-PARTSMain Assembly ListREF PART # DESCRIPTION REF PART # DESCRIPTION151 PSB1029151SADDLE 183A PSB1029183A

Seite 50

-52-For Machines Mfg. Since 8/09Model SB1029PARTS401402403404405406407408409410411412413REF PART # DESCRIPTION REF PART # DESCRIPTION401 PSB1029401 TO

Seite 51

For Machines Mfg. Since 8/09 Model SB1029-53-PARTSAMPTHERMALRELAYCONTACTORAllen BradleyC09400 1357L1 L2 L3 L42468T1 T2 T3 T495 96 NONC 97 98AMPTHERMAL

Seite 52

-54-For Machines Mfg. Since 8/09Model SB1029PARTSMachine LabelsMade in Taiwan to South Bend SpecificationsTO REDUCE THE RISK OF SERIOUS PERSONAL INJUR

Seite 53

For Machines Mfg. Since 8/09 Model SB1029-55-PARTSThe safety labels provided with your machine are used to make the operator aware of the machine haza

Seite 54

-56-For Machines Mfg. Since 8/09Model SB1029NOTES

Seite 55 - 440V CONVERSION KIT

WARRANTY & RETURNSFor Machines Mfg. Since 8/09 Model SB1029-57-WARRANTYThis quality product is warranted by South Bend Lathe Company to the origin

Seite 56 - MODEL SB1029

-4-For Machines Mfg. Since 8/09Model SB1029INTRODUCTIONMachine SpecificationsModel SB10296" x 18" Surface GrinderProduct Dimensions:Weight .

Seite 57

South Bend Lathe Co.P.O. Box 2027Bellingham, WA 98227PHONE: (360) 734-1540 (Administrative Offi ces)FAX: (360) 676-1075 (International)FAX: (360) 734-1

Seite 58

For Machines Mfg. Since 8/09 Model SB1029-5-INTRODUCTIONMain Specifications:Operation InformationMaximum Distance Wheel To Table...

Seite 59 - WARRANTY

SAFETY-6-For Machines Mfg. Since 8/09Model SB1029SAFETYUnderstanding Risks of MachineryOperating all machinery and machining equipment can be dangerou

Seite 60 - Printed In Taiwan #CRJB12798

For Machines Mfg. Since 8/09 Model SB1029-7-SAFETY5. Entanglement: Loose clothing, gloves, neckties, jewelry or long hair may get caught in moving par

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